AIR OPERATED DIAPHRAGM (AOD) PUMPS

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AOD Pumps for Versatile Fluid Handling

Air operated double diaphragm pumps - also known as AOD, AODD or pneumatic diaphragm pumps - are positive displacement pumps that use flexible diaphragms and compressed air to transfer fluids. These double diaphragm pumps offer reliable, leak-free operations and are ideal for a wide range of industrial applications.

Features of the AOD pumps range include:

  • self-priming and capable of dry running
  • rugged metallic and non-metallic diaphragm pump construction
  • choice of elastomers for chemical compatibility
  • lube-free, anti-freeze and anti-stall operation
  • externally serviceable air distribution systems
  • lightweight, portable diaphragm pump design

WORKING PRINCIPLE

Air operated diaphragm pumps work by alternating the movement of two flexible diaphragms, creating a temporary chamber that draws in and expels fluid. 

First stroke

The two diaphragms are connected by a shaft through the central air valve section. Compressed air is directed to the back of the first diaphragm, pushing it outward. This motion draws fluid into the opposite chamber, where the second diaphragm is performing a suction stroke. As the chamber fills, the suction ball lifts off its seat, allowing fluid to enter.

Second stroke

Once the first diaphragm completes its stroke, the  air valve redirects compressed air to the back of the second diaphragm. This pushes the second diaphragm outward, discharging fluid from the chamber. Simultaneously, the first diaphragm is pulled inward, restarting the suction cycle. The process then repeats in a continuous, alternating motion.

APPLICATIONS

Air operated diaphragm pumps are ideal for a wide range of industries and tasks: 

General industry & manufacturing

  • drum and container transfer
  • dosing
  • ink
  • texture coating
  • paper & pulp
  • general fluid transfer

Water & Wastewater

  • water removal
  • dewatering
  • building services

Food & Beverage

  • drum and container transfer
  • trade waste management
  • sanitary applications
  • CIP (clean-in-place) chemical transfer

Chemical

  • acids, oils and hydrocarbons
  • drum and container transfer
  • dosing
  • acid bath circulation
  • flammable liquid transfer
  • CIP chemicals
  • sampling and cleaning

Mining

  • tanker unloading
  • flammable or hazardous chemical transfer
  • water and slurry dewatering

FAQs

How does an AOD Pump work?

An air operated diaphragm pump uses compressed air to create a reciprocating motion in two flexible diaphragms. This motion draws in and expels fluid in alternating cycles. Read our detailed article on air operated diaphragm pump working principle.

What are the key features of an AODD pump?

AODD pumps offer a range of benefits:

  • Leak-free design – no piston rods through the pressure boundary
  • Self-priming from a dry start
  • Dry-run capable – no damage if run without fluid
  • Variable flow and pressure – up to 870 kPa, adjustable via air supply
  • Submersible operation – suitable for flooded suction or fully submerged installs
  • Low maintenance – no gland packing or sliding/rotating parts
  • Portable and lightweight – easy to move between applications
  • Available in various materials – both metallic and non-metallic diaphragm pumps to suit the fluid type

Where can air operated diaphragm pumps be used?

AODD pumps are suitable for a wide range of applications:

  • Chemical processing
  • Paint, ink, and coating transfer
  • Food and beverage (including hygienic and CIP applications)
  • Mining and dewatering
  • Drum and container transfer
  • Flammable or hazardous liquid handling

How do I read an Air Operated Diaphragm Pump curve?

We’ve created a helpful video and blog article explaining how to read and interpret AOD pump performance curves. Watch it here.

We also have a blog article on how to read an air operated diaphragm pump performance curve.

How many sizes and materials are available?

We stock seven sizes across a range of plastic and metal diaphragm pumps, including:

  • Polypropylene, conductive polypropylene, PVDF, and acetal (non-metallic)
  • Aluminium, cast iron, and stainless steel 316 (metallic)

This ensures there’s a suitable material for nearly every fluid type and operating condition.

How do I choose the right AOD pump?

 

When selecting an air operated diaphragm pump, consider:

  1. Fluid type: Is it abrasive, corrosive, or hazardous?
  2. Viscosity: Thicker fluids require larger or more robust pumps
  3. Flow rate: Litres per minute (L/min) or per hour (L/hr)
  4. Pressure requirements: Refer to a pump curve for guidance
  5. Temperature: Ensure the materials can handle the fluid temperature

Need help? Download our AODD Cheat Sheet or speak to one of our specialists for tailored advice. You may also find the answers to your questions in our helpful blogs:  types of pumps or diaphragm pump flow rate calculations.

What fluids can AODD pumps transfer?

Almost any kind -  including clean liquids, slurries, corrosive chemicals and viscous media. As long as the fluid is compatible with the pump’s construction material, pneumatic diaphragm pumps will reliably transfer it. For highly viscous fluids, larger port sizes or reduced piping resistance may be required.

Are there specific considerations for plastic diaphragm pumps?

Yes. Plastic diaphragm pumps can deform slightly over time, so it’s important to:

  • Regularly check bolt torque to avoid leaks
  • Ensure chemical compatibility between the fluid and plastic material
  • Inspect pump casing for compression or shape changes

Why do air operated diaphragm pumps freeze?

Although Verderair pumps are anti-freeze, we have created an article explaining why air operated diaphragm pumps freeze.

What maintenance is required?

AOD pumps are relatively low-maintenance. Key areas to monitor:

  1. Air quality - Install in-line filters to remove moisture and debris.
  2. Elastomers (diaphragms) - Inspect and replace periodically.
  3. Fluid pathways – Check for clogs at the inlet and outlet.
  4. Torque settings – Especially on plastic models, re-check regularly.

What is the purchase process?

Our Global Pumps team will assess your application, fluid properties,  and environment to recommend the best AODD pump solution. We’ll provide a detailed quote with lead times,  pricing and compatibility considerations.

Where do you deliver and how long does shipping take?

We ship our air operated diaphragm pumps Australia-wide. Below is a general guide to delivery times for major cities, but our team can confirm specific lead times for your location or project.

Locations Shipping Time Range
Melbourne 1-2 Days
Sydney 2-3 Days
Brisbane 2-4 Days
Perth 2-4 Days
Adelaide 1 Day
Kalgoorlie 3-5 Days
Mt Isa 3-5 Days

PRODUCT INFORMATION

Global Pumps supply a broad range of air operated diaphragm pumps to meet the needs of diverse Australian industries. Both metallic and non-metallic options are available, offering flexibility for chemical compatibility and operating environments.

Air operated diaphragm pumps are powered by compressed air directed through an integrated air valve. The valves’ unique design ensures smooth, non-stalling operation, even at low pressure, and requires no lubrication.

AODD Pump Product range

VA40 non-metallic

Non-metallic Diaphragm Pumps

These are ideal for applications involving:

  • ink and paper
  • surface finishing
  • car wash chemicals
  • water-based paints.

The non-metallic series is available in four construction materials, each offering specific advantages:

  • polypropylene - general purpose material with broad chemical compatibility;  suitable for applications with limited temperature exposure
  • conductive polypropylene - similar to standard polypropylene but electrically conductive, making it suitable for ATEX-rated environments
  • PVDF (polyvinylidene fluoride) - a highly non-reactive thermoplastic fluoropolymer, ideal for handling aggressive chemicals and corrosive fluids 
  • acetal - offers excellent resistance to solvents and abrasive media, with high  fatigue strength. Also conductive for use in ATEX applications.
VA40 metallic

Metallic Diaphragm Pumps

Recommended for abrasive fluids and harsh operating environments. Commonly used in:

  • slaughterhouse and industrial waste
  • wastewater treatment
  • chemical transfer
  • ceramic slurry
  • solvent-based paints.

The metallic series is available in three construction materials, each suited to specific applications:

  • aluminium - a general purpose options ideal for solvent-based coatings and inks; offers resistance to mild chemicals
  • cast iron - highly abrasion-resistant,  making it suitable for demanding environments such as the paper industry, wastewater treatment and mining
  • stainless steel 316 - offers excellent resistance to most acids, bases and solvents, including halogenated hydrocarbons; well suited to abrasive media

HC-Pure

HC-PURE hygienic double diaphragm pumps

The HC-PURE series of hygienic double diaphragm pumps is purpose-built for food, beverage, and pharmaceutical production. Designed to meet the highest sanitary standards, these pumps offer superior cleanability - minimising the risk of bacterial contamination and product entrapment. 

Engineered for performance and longevity, HC-PURE pumps deliver reliable operation with minimal maintenance, helping to reduce downtime and boost production efficiency.

Key features:

  • Application specific models
    • FD Series - Optimised for early-stage process hygiene
    • SB Series -  Ideal for final-stage product handling and protection
  • Hygienic construction: Fabricated from electropolished 316L stainless steel to meet stringent sanitary requirements
  • Easy maintenance: Designed for fast, thorough cleaning to reduce downtime and support efficient changeovers.

The HC-PURE range is a robust and reliable hygienic pumping solution where cleanliness, durability, and efficiency are critical.

Enquire here for more information or to request a quote: